Relatively speaking, the high energy consumption on the production line of welded pipe production enterprises belongs to high frequency welded pipe equipment. So, the efficiency of high frequency welded pipe equipment directly affects the amount of energy consumption per unit of the enterprise, and has a direct determining effect on the production cost of the enterprise. The power consumption efficiency of high frequency welding machines is also constrained by many external factors.
The main application measures for achieving high efficiency and energy conservation in high frequency welded pipe equipment include:
1. Adopting frequency conversion control technology to achieve the matching of welded pipe production and power consumption, and providing power as needed.
2. Optimize electrode structure design, concentrate electrical energy, and reduce magnetic leakage losses.
3. Improve the power control circuit, increase power factor, and reduce no-load losses.
4. Strengthen the maintenance of electrical components of equipment, ensure good contact, and reduce contact resistance loss.
5. Accurately control welding pressure to avoid energy waste caused by excessive pressure.
6. Reasonably set up automation systems to avoid energy waste during manual operations.
7. Utilize waste heat for preheating, reduce starting current, and achieve energy reuse.
8. Choose new energy sources such as photovoltaic power supply to reduce operating costs.
9. Regularly test the energy efficiency parameters of the equipment and evaluate the energy-saving effect.
Through these means, the overall work efficiency of high frequency welded pipe equipment can be improved and energy-saving goals can be achieved.
